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  • Induction water cooled cables manufacturers in Chennai

Induction water cooled cables manufacturers in Chennai

Induction water cooled cables manufacturers in Chennai

We Dedicated to providing customers with the most advanced technological solutions, Tesla Induction Engineering is operating as a Manufacturer, Exporter and Supplier of a wide variety of products.

The offered lot is inclusive of Single Power Supply Induction Melting Furnace, Induction Furnace, Induction Heaters, Induction Billet, Induction Coil, Induction water coil cables, Induction furnace erection and Induction Heating Machine.

Established by professionals with years of experience, we have become a prominent name in the field of designing and developing high-quality products. We are a group of adroit professionals and worked hard to establish a reputation for quality and satisfaction in the industry.

Our association with the latest technology and qualified workforce allows us to conduct the quality inspection at different production stages. Moreover, we guarantee timely deliver of consignments and high-quality standards in our offerings. So don’t think make a call with full hopeness: 99405 01105.

We Enable to Deliver Quality, Sustained, Cost Effective
Products & Services to all of Our Customers.

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ADVANTAGES

  • High Flexibility Use of the surface corrugated hose and either non-separate type or separate type conductor allows smaller bending radius even in a large size cable, and prevents kinking of a hose with a conductor even when the cable is strongly twisted, thus greatly improving flexibility compared with conventional SWCC products.
  • The improved flexibility enables the reduction of the cable required length as well as the furnace installation area.
  • Low impedance, Low Energy Loss Low impedance and low energy loss are achieved by reducing the cable required length and by improving the conductor construction so that larger geometric mean radius (G.M.R.) and smaller skin effect are assured.
  • Excellent Durability SWCC Water-Cooled Cable is constructed using the surface corrugated hose and either separate type or non-separate type conductor so that loads by bending, twisting, and impact can be satisfactorily relieved. The conductor is so constructed as to minimize the mechanical wear, thus improving the durability.
  • Easy maintenance The Cable can be easily disassembled without being damaged, by simply removing the stainless steel bands and pins for the check and cleaning of the conductor. Reassembling is also easy.
  • COVERING The rubber-made covering is attached to lower the cable impedance during the furnace operation. This ring also protects the hose.

Disadvantages

  • Water accelerates corrosion of metal parts and is a favorable medium for biological growth. Dissolved minerals in natural water supplies are concentrated by evaporation to leave deposits called scale. Cooling water often requires addition of chemicals to minimize corrosion and insulating deposits of scale and biofouling.
  • Water contains varying amounts of impurities from contact with the atmosphere, soil, and containers. Manufactured metals tend to revert to ores via electrochemical reactions of corrosion.
  • Water can accelerate corrosion of machinery being cooled as both an electrical conductor and solvent for metal ions and oxygen. Corrosion reactions proceed more rapidly as temperature increases.
  • Preservation of machinery in the presence of hot water has been improved by addition of corrosion inhibitors including zinc, chromates and phosphates.
  • The first two have toxicity concerns; and the last has been associated with eutrophication.
  • Residual concentrations of biocides and corrosion inhibitors are of potential concern for OTC and blow down from open recirculating cooling water systems.
  • With the exception of machines with short design life, closed recirculating systems require periodic cooling water treatment or replacement raising similar concern about ultimate disposal of cooling water containing chemicals used with environmental safety assumptions of a closed system.

Wire Type Water-Cooled Cable

The wire type water-cooled cable is widely used for the melting induction furnace, induction heating unit, resistance heating furnace, electrolytic machining unit, while the type of electric current which can be used ranges from direct current to high frequency alternating current (10kHz). The standard size is 125, 200 and 400mm2 .

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FAQ?

A water cooled cable is mainly used as a secondary conductor in a steelmaking arc furnace. It is interlocked integrally with the arc furnace at the time of tilting the furnace body for tapping molten steel or in the event of rotating the furnace cover for injecting scraps.

The cooling water is separately circulated within the terminal in order to cool the inside and outside surface of the conductor.

IP- 67 or 68 compliant cables are often referred to as “waterproof” cables. With an IP67 environmental hazards rating, cable products are built to perform in both extreme dust conditions and where water or other liquids may be present.

Two Types of Liquid Cooling: Conductive and Immersive.

There are three basic types of water-cooling systems, and the real differentiator is where the radiator, water pump, and reservoir – the main components of the system – are located. The three types are internal, external and integrated.

According to the cooling area relative to the part of the cable can be divided into two major categories of internal cooling and external cooling. According to the different cooling mediums can be divided into oil, water cooling, air cooling, cold, and another cooling medium such as freon evaporative cooling, etc.

Description of XLPE cable

XLPE is an acronym for cross linked polyethylene. XLPE is a thermosetting polymer meaning that the material (polyethylene (PE)) is cured under heat and in that process forms bonds in all directions forming a three dimensional matrix.

The definition of water-cooled is prevented from becoming too hot by using water. An example of someone water-cooled is a person playing in the sprinklers on a very hot day.

Coldflow in cables can be described as the movement of the cable sheath under the compressive forces created by the displacement of seals in cable glands where the compressive force applied by the seal is greater than the resistance of the cable sheath to deformation.

Cathodic Protection Cable consists of a copper conductor insulated with a plastic compound that is highly corrosion and abrasion resistant.

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